PA1103 ASTM A-53 LARGE DIAMETER CS PIPING SYSTEM





PIPE INSTALLED OUTSIDE A BUILDING
• The pipe prices above are for plain end pipe
• For pipe installed on Sleepers at grade and run to a terminal connection, deduct 15% from Manhours shown.
• For pipe installed under a Concrete Slab on grade, prior to concreting, and run to a terminal connection, add 6% to Manhours shown.
• For pipe installed on Pipe Racks to 12'0" above grade and run to a terminal connection, add 15% to Manhours shown.
• For pipe installed in a completed Concrete Tunnel and run to a terminal connection, add 100% to Manhours shown.

PIPE INSTALLED INSIDE A BUILDING
• A-106 carbon steel pipe in pipe spools erected in a combination of horizontal and vertical runs above grade to a terminal connection per illustration.
• The above is for work in a single story building, for a floor to ceiling height over 12'0" to 20'0", add 20% to the Manhours shown.


Process and steam piping installed based on using A-53 carbon steel pipe, from 26" to 48" , cost does not include fittings, valves, support devices or erection joint buttwelds, which must be added.All field fabricated and erected. FOB Prices (USD):

  • The pipe prices are for plain end pipe. For threaded and coupled pipe add 30%.
  • The prices do not include fittings, valves or support devices also pipe coating and wrapping which must be added
  • For MH Installation It is assumed “OSBL outside a building-man-hours installation”.
  • For ISBL add 120% on Mhrs. values.
    • For work inside a multistory building with a maximum floor to ceiling height over 12'0" to 20'0", add 20% to the Manhours shown.
    • For work inside an industrial building with unlimited ceiling heights and the piping being installed at various floor and platform levels, add 125% to the Manhours shown for work inside a multistory building.
    • For piping in an open trench Inside Battery Limits of a Process Area installed during foundation construction and before erection of Process Equipment, deduct 50% from Manhours below.


Cost Reference in USD 2Q 2017 - USGC


Diam (Inch) Weight (Kg) US$/m MH/m (1) MH/m (2) MH/m (3) MH/m (4) MH/m (5)
SEAMLESS 3/8" W - Schedule
26" 152,75 366,00 1,80 1,10 1,00 0,70 0,90
28" 164,65 394,00 2,00 1,20 1,10 0,80 1,00
30" 176,57 423,00 2,20 1,30 1,20 0,90 1,10
32" 188,49 451,00 2,40 1,40 1,30 1,00 1,20
34" 200,41 480,00 2,60 1,60 1,40 1,00 1,30
36" 212,33 508,00 2,80 1,70 1,50 1,10 1,40
40" 236,17 566,00 3,40 2,00 1,80 1,40 1,70
42" 248,09 594,00 3,60 2,20 1,90 1,40 1,80
48" 283,85 680,00 4,60 2,80 2,50 1,80 2,30
SEAMLESS 1/2" W - Schedule
26" 202,64 485,00 2,20 1,30 1,20 0,90 1,10
28" 218,54 523,00 2,40 1,40 1,30 1,00 1,20
30" 234,43 561,00 2,60 1,60 1,40 1,00 1,30
32" 247,94 594,00 2,80 1,70 1,50 1,10 1,40
34" 266,22 638,00 3,00 1,80 1,60 1,20 1,50
36" 282,11 676,00 3,20 1,90 1,70 1,30 1,60
40" 313,90 752,00 3,80 2,30 2,10 1,50 1,90
42" 329,79 790,00 4,20 2,50 2,30 1,70 2,10
48" 377,47 904,00 5,40 3,20 2,90 2,20 2,70


MH/m 1 - INSIDE TUNNEL
MH/m 2 - ON PIPE RACK
MH/m 3 - UNDER SLAB ON GRADE
MH/m 4 - ON SLEEPERS
MH/m 5 - OPEN TRENCH


PIPE COATING AND WRAPPING

Coating And Wrapping
Cost Per Lineal Foot


Pipe Size Coating And Wrapping - Cost Per Lineal meter Erection Joints Pipe Fittings
Mat Cost $/each Mh/each Mat Cost $/each Mh/each
26" 97,00 12,00 0,50 29,00 1,00
28" 109,00 13,00 0,60 33,00 1,00
30" 121,00 14,00 0,60 36,00 1,10
32" 135,00 16,00 0,60 40,00 1,10
34" 146,00 17,00 0,60 43,00 1,10
36" 158,00 19,00 0,70 47,00 1,20
40" 187,00 22,00 0,70 56,00 1,20
42" 201,00 24,00 0,70 57,00 1,30
48" 250,00 30,00 0,80 71,00 1,40



PIPING RUN EXPOSED HORIZONTAL OR VERTICAL INSIDE A SINGLE STORY BUILDING


Pipe Size SEAMLESS 3/8" W - Schedule SEAMLESS 1/2" W - Schedule
Weight (Kg) $/m MH/m Weight (Kg) $/m MH/m
26" 152,75 366,00 1,50 202,64 485,00 1,80
28" 164,65 394,00 1,60 218,54 523,00 1,90
30" 176,57 423,00 1,80 234,43 561,00 2,10
32" 188,49 451,00 1,90 247,94 594,00 2,30
34" 200,41 480,00 2,10 266,22 638,00 2,50
36" 212,33 508,00 2,30 282,11 676,00 2,70
40" 236,17 566,00 2,70 313,90 752,00 3,20
42" 248,09 594,00 3,00 329,79 790,00 3,50
48" 283,85 680,00 3,90 377,47 904,00 4,50



PIPING RUN EXPOSED HORIZONTAL OR VERTICAL INSIDE A MULTISTORY BUILDING


Pipe Size SEAMLESS 3/8" W - Schedule SEAMLESS 1/2" W - Schedule
Weight (Kg) $/m MH/m Weight (Kg) $/m MH/m
26" 152,75 366,00 1,90 202,64 485,00 2,20
28" 164,65 394,00 2,00 218,54 523,00 2,40
30" 176,57 423,00 2,20 234,43 561,00 2,60
32" 188,49 451,00 2,40 247,94 594,00 3,10
34" 200,41 480,00 2,60 266,22 638,00 3,10
36" 212,33 508,00 2,90 282,11 676,00 3,40
40" 236,17 566,00 3,40 313,90 752,00 4,00
42" 248,09 594,00 3,70 329,79 790,00 4,40
48" 283,85 680,00 4,80 377,47 904,00 5,70



PIPING IN AN OPEN TRENCH INSIDE BATTERY LIMITS OF A PROCESS AREA INSTALLED DURING FOUNDATION CONSTRUCTION AND BEFORE ERECTION OF PROCESS EQUIPMENT


Pipe Size SEAMLESS 3/8" W - Schedule SEAMLESS 1/2" W - Schedule
Weight (Kg) $/m MH/m Weight (Kg) $/m MH/m
26" 152,75 366,00 1,90 202,64 485,00 2,20
28" 164,65 394,00 2,00 218,54 523,00 2,40
30" 176,57 423,00 2,20 234,43 561,00 2,60
32" 188,49 451,00 2,40 247,94 594,00 3,10
34" 200,41 480,00 2,60 266,22 638,00 3,10
36" 212,33 508,00 2,90 282,11 676,00 3,40
40" 236,17 566,00 3,40 313,90 752,00 4,00
42" 248,09 594,00 3,70 329,79 790,00 4,40
48" 283,85 680,00 4,80 377,47 904,00 5,70



PIPING IN PIPE SPOOLS ERECTED IN A COMBINATION OF HORIZONTAL AND VERTICAL RUNS ABOVE GRADE TO A TERMINAL CONNECTION


Pipe Size SEAMLESS 3/8" W - Schedule SEAMLESS 1/2" W - Schedule
Weight (Kg) $/m MH/m Weight (Kg) $/m MH/m
26" 152,75 366,00 3,70 202,64 485,00 4,40
28" 164,65 394,00 4,10 218,54 523,00 4,80
30" 176,57 423,00 4,40 234,43 561,00 5,20
32" 188,49 451,00 4,80 247,94 594,00 6,20
34" 200,41 480,00 5,30 266,22 638,00 6,20
36" 212,33 508,00 5,70 282,11 676,00 6,80
40" 236,17 566,00 6,80 313,90 752,00 8,00
42" 248,09 594,00 7,40 329,79 790,00 8,80
48" 283,85 680,00 9,60 377,47 904,00 11,30



A-53 CS LARGE DIAMETER - 90° LONG RADIUS ELLS. A234.


Size 3/8" W. STD 1/2" W. X-Strong
Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds
26" 1.680,00 21,00 2.107,00 28,60
28" 1.917,00 24,60 2.385,00 32,20
30" 2.144,00 30,20 2.647,00 36,80
32" 2.360,00 36,80 2.891,00 42,60
34" 2.546,00 43,00 3.119,00 50,20
36" 2.775,00 49,80 3.391,00 57,80
40" 3.203,00 72,60 3.888,00 80,20
42" 3.414,00 84,20 4.137,00 92,20
48" 4.057,00 122,00 4.892,00 135,40



A-53 CS LARGE DIAMETER - 45° LONG RADIUS ELLS. A234.


Size 3/8" W. STD 1/2" W. X-Strong
Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds
26" 826,00 21,00 1.007,00 28,60
28" 942,00 24,60 1.124,00 32,20
30" 1.054,00 30,20 1.232,00 36,80
32" 1.156,00 36,80 1.350,00 42,60
34" 1.244,00 43,00 1.455,00 50,20
36" 1.359,00 49,80 1.572,00 57,80
40" 1.561,00 72,60 1.794,00 80,20
42" 1.661,00 84,20 1.907,00 92,20
48" 1.962,00 122,00 2.241,00 135,40



A-53 CS LARGE DIAMETER - CONCENTRIC REDUCERS. A234, GRADE WPB.CARBON STEEL.


Size 3/8" W. STD 1/2" W. X-Strong
Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds
26"x18" 1.086,00 18,10 1.470,00 24,20
26"x20" 1.014,00 18,70 1.303,00 25,10
26"x24" 978,00 20,10 1.419,00 27,10
28"x18" 1.122,00 19,90 1.666,00 26,00
28"x20" 1.064,00 20,50 1.593,00 26,90
28"x24" 1.064,00 21,90 1.470,00 28,90
30"x18" 1.275,00 22,70 1.789,00 28,30
30"x20" 1.238,00 23,30 1.702,00 29,20
30"x24" 1.202,00 24,70 1.382,00 31,20
36"x24" 1.492,00 34,50 2.057,00 41,70
36"x30" 1.441,00 40,00 1.933,00 47,30
36"x32" 1.347,00 43,30 1.861,00 50,20
42"x30" 3.186,00 57,20 3.983,00 64,50
42"x32" 3.186,00 60,50 3.983,00 67,40
42"x36" 2.506,00 67,00 3.150,00 75,00
48"x30" 2.462,00 76,10 3.461,00 86,10
48"x36" 3.425,00 85,90 4.128,00 96,60
48"x42" 3.201,00 103,10 3.570,00 113,80


Per Two Two Field Shop Cost Field Shop Buttwelds Total Material & Labor Reducer Size & Schedule Each Buttwelds


A-53 CS LARGE DIAMETER - CONCENTRIC REDUCERS. A234, GRADE WPB.CARBON STEEL.


Size 3/8" W. STD 1/2" W. X-Strong
Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds
26"x18" 1.086,00 18,10 1.470,00 24,20
26"x20" 1.014,00 18,70 1.303,00 25,10
26"x24" 978,00 20,10 1.419,00 27,10
28"x18" 1.122,00 19,90 1.666,00 26,00
28"x20" 1.064,00 20,50 1.593,00 26,90
28"x24" 1.064,00 21,90 1.470,00 28,90
30"x18" 1.275,00 22,70 1.789,00 28,30
30"x20" 1.238,00 23,30 1.702,00 29,20
30"x24" 1.202,00 24,70 1.382,00 31,20
36"x24" 1.492,00 34,50 2.057,00 41,70
36"x30" 1.441,00 40,00 1.933,00 47,30
36"x32" 1.347,00 43,30 1.861,00 50,20
42"x30" 3.186,00 57,20 3.983,00 64,50
42"x32" 3.186,00 60,50 3.983,00 67,40
42"x36" 2.506,00 67,00 3.150,00 75,00
48"x30" 2.462,00 76,10 3.461,00 86,10
48"x36" 3.425,00 85,90 4.128,00 96,60
48"x42" 3.201,00 103,10 3.570,00 113,80


Per Two Two Field Shop Cost Field Shop Buttwelds Total Material & Labor Reducer Size & Schedule Each Buttwelds


A-53 CS LARGE DIAMETER - TEES WITH FULL SIZE OUTLET. A-234. GRADE WPB.


Size 3/8" W. STD 1/2" W. X-Strong
Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds
26" 1.818,00 31,50 2.100,00 42,90
28" 2.171,00 36,90 2.509,00 48,30
30" 2.570,00 45,30 2.969,00 55,20
32" 3.008,00 55,20 3.475,00 63,90
34" 3.487,00 64,50 4.029,00 75,30
36" 4.009,00 74,70 4.632,00 86,70
40" 5.185,00 108,90 5.990,00 120,30
42" 5.840,00 126,30 6.747,00 138,30
48" 8.118,00 183,00 9.379,00 135,40


Per three Field Shop Cost Field Shop Buttwelds Total Material & Labor Reducer Size & Schedule Each Buttwelds


A-53 CS LARGE DIAMETER - CAPS. A-234, GRADE WPB.


Size 3/8" W. STD 1/2" W. X-Strong
Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds Cost Each 2Q 2017 Mh Per Two Field Shop Buttwelds
26" 311,00 10,50 2.100,00 14,30
28" 331,00 12,30 2.230,00 16,10
30" 350,00 15,10 2.357,00 18,40
32" 368,00 18,40 2.484,00 21,30
34" 387,00 21,50 2.609,00 25,10
36" 405,00 24,90 2.732,00 28,90
40" 441,00 36,30 2.975,00 40,10
42" 459,00 42,10 3.095,00 46,10
48" 511,00 61,00 3.448,00 135,40



A-53 CS LARGE DIAMETER - FIELD SHOP HANDLING, CUT & BEVELING WELDS LARGE DIAMETER


Manhours include handling the pipe and pipe fittings, lay out, cutting, beveling, fit up, tackweld and weld using coated electrode shielded arc manual welding techniques. Cut pipe and bevel end for welding Mitre Welds Lay out, cut pipe, make weld. Per Mitre
Size 3/8" W. STD 1/2 W. X-Strong 3/8" W. STD 1/2 W. X-Strong 3/8" W. STD 1/2 W. X-Strong
26" 11,00 14,00 3,00 4,00 32,00 43,00
28" 12,00 16,00 3,00 4,00 37,00 48,00
30" 15,00 18,00 4,00 5,00 45,00 55,00
32" 18,00 21,00 5,00 6,00 55,00 64,00
34" 22,00 25,00 6,00 7,00 65,00 75,00
36" 25,00 29,00 7,00 8,00 75,00 87,00
40" 36,00 40,00 10,00 11,00 109,00 120,00
42" 42,00 46,00 11,00 12,00 126,00 138,00
48" 61,00 68,00 16,00 18,00 183,00 203,00



A-53 CS LARGE DIAMETER - FIELD SHOP NOZZLE WELDS LARGE DIAMETER


Nozzle Welds
(A) Lay out, cut short length of pipe, bevel one end, attach and weld a weld neck flange, cut opening in header, fit up and make non-reinforced nozzle weld, 90° to header (B) Same as (A) except at angles other than 90° (C) Same as (A) except reinforced by building up with weld metal (D) Same as (c) except at angles other than 90°
Size 3/8" W. STD 1/2 W. X-Strong 3/8" W. STD 1/2 W. X-Strong 3/8" W. STD 1/2 W. X-Strong 3/8" W. STD 1/2 W. X-Strong
26" 34,00 46,00 44,00 59,00 45,00 61,00 60,00 82,00
28" 39,00 52,00 51,00 67,00 53,00 69,00 70,00 92,00
30" 48,00 59,00 63,00 76,00 65,00 79,00 86,00 105,00
32" 59,00 68,00 76,00 88,00 79,00 92,00 105,00 121,00
34" 69,00 80,00 89,00 104,00 92,00 108,00 123,00 143,00
36" 80,00 92,00 103,00 120,00 107,00 124,00 142,00 165,00
40" 116,00 128,00 151,00 166,00 156,00 172,00 207,00 229,00
42" 135,00 148,00 175,00 191,00 181,00 198,00 240,00 263,00
48" 195,00 217,00 253,00 281,00 262,00 291,00 348,00 386,00



A-53 CS LARGE DIAMETER - FIELD SHOP WELDS LARGE DIAMETER


Manhours for Field Erection joint buttwelds made in place after pipe spools are erected in which NO CUTTING OR BEVELING IS REQUIRED
Size 3/8" W. STD 1/2 W. X-Strong
26" 22,00 30,00
28" 26,00 34,00
30" 32,00 39,00
32" 39,00 45,00
34" 45,00 53,00
36" 52,00 61,00
40" 76,00 84,00
42" 88,00 97,00
48" 128,00 142,00



A-53 CS LARGE DIAMETER - FIELD ERECTION JOINT BUTTWELDS


Manhours for Field Erection joint buttwelds made in place after pipe spools are erected including CUTTING and BEVELING
Size 3/8" W. STD 1/2 W. X-Strong
26" 33,00 45,00
28" 39,00 51,00
30" 48,00 58,00
32" 58,00 67,00
34" 68,00 79,00
36" 78,00 91,00
40" 114,00 126,00
42" 133,00 145,00
48" 192,00 213,00



A-53 CARBON STEEL PIPING COST ESTIMATION APP


INPUT DATA



Pipe General Information



Pipe quantity, size, and type


Inches
Mts

qty :


Pipe Fittings and Flanges




Pipe Valves



OUTPUT SUMMARY



Summary Materials


Piping:


Total fittings cost

Total valves cost

90° Ellbows:
45° Ellbows:
Conc. Red:
Eccen. Red:
Caps:
Straight Tee:
W/N Flang RF:
Blind Flang RF:
W/N Flang SO RF:
Red Tee:
W/N Flang O RF:
W/N Flang RT:
W/N Flang O RT:
GLOBE VALVES COST:
SWING VALVES COST:
GATE VALVES COST:
PLUG VALVES COST:
BUTTERFLY VALVES COST:
BALL VALVES COST:

Total Fittings Cost:



Total Valves Cost:


Total Piping Cost:


Summary Installation Mhrs


Mhrs:


Mhrs:


Total Mhrs fittings


Total Mhrs valves


90° Ells:
45° Ells:
Eccen. Red:
Conc. Red:
Caps:
Straight Tee:
Red Tee:
Blind Flang RF:
W/N Flang RF:
W/N Flang RT:
W/N Flang O RF:
W/N Flang O RT:
W/N Flang SO RF:
GLOBE VALVES COST:
SWING VALVES COST:
GATE VALVES COST:
PLUG VALVES COST:
BUTTERFLY VALVES COST:
BALL VALVES COST:

Total Fittings Mhrs:



Total Valves Mhrs:


Total Mhrs:



Summary Table





Copyright © 2018 by Carlos A. Fuenmayor R.
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